Japan's Aisin to adopt Tesla-style 'gigacasting' for EV parts

Toyota supplier eyes lower costs by molding many parts into larger units

20230914N Aisin Shanghai

Aisin showcases a frame for electric vehicles in Shanghai during April. The auto supplier looks to expand its EV business. (Photo by Tomoko Wakasugi)

TAKAYUKI YAO and KAZUHIRO NOGUCHI, Nikkei staff writers

NAGOYA, Japan -- Japanese auto supplier Aisin said Thursday that it will start using "gigacasting," a manufacturing process pioneered by Tesla, to produce aluminum components for electric vehicles.

Gigacasting is a form of aluminum die casting that combines what were traditionally several parts of a vehicle's frame into one larger piece. The technique streamlines the manufacturing process and is seen cutting costs.

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