January 13, 2018 12:01 pm JST

Japanese robot makers see strong Chinese tailwinds in 2018

Record demand fueled by China's worker shortage and robust economy

MASASHI ISAWA and YURI MASUDA, Nikkei staff writers

Industrial robot demand from Japanese companies has reached record levels.

TOKYO -- Japanese production of industrial robots appears likely to rise 10% in value this year and hit 1 trillion yen ($8.99 billion) for the first time, the Japan Robot Association said Friday, as China feverishly automates factories amid a labor shortage, rising wages and economic confidence.

Automation thrives

Fanuc CEO Yoshiharu Inaba, the association's chairman, told an excited group at the industry's New Year's celebration here Friday that output soared 30% last year to about 900 billion yen.

"Output could reach 2 trillion yen in three to five years if things go smoothly," Inaba predicted, adding later that "demand will expand for more than five years. The 2 trillion yen mark is probably just a checkpoint."

China will continue driving this growth. "Orders [from China] are increasing further," said Yasuhiko Hashimoto, general manager of the robot division for Kawasaki Heavy Industries. "There are no concerns at this point."

"Chinese demand will not deteriorate," said Hiroshi Ogasawara, president of Yaskawa Electric. "Nothing is decided, but we would probably choose China if we add facilities in the future."

Fanuc looks to capture such brisk demand by building a roughly 63 billion yen robot factory in Japan's Ibaraki Prefecture. The site is expected to produce up to 4,000 units a month when fully operational and boost Fanuc's capacity by over 50%.

Mitsubishi Electric plans to begin robot production in China in June, lifting total capacity by 50% compared with 2016 when combined with the company's Japanese plants.

China's strong demand for robots is fueled primarily by the country's severe labor shortage, while more Chinese companies also are introducing robots to improve product quality. Manufacturing services increasingly use robots to assemble smartphones as well as servers, smart speakers, electronic autoparts and other electronics.

No slacking

The Japan Machine Tool Builders' Association projected Thursday that tool orders will reach 1.7 trillion yen this year topping the record set for 2017.

"The forecast does not incorporate much smartphone demand," Chairman Yukio Iimura said of what was a conservative forecast. "Work is not just going to large companies but to small and midsize businesses as well."

But some machine tool executives see the current situation as a bubble. Chinese demand could sink should Beijing tighten monetary policy, while unpredictable risks include sudden changes in foreign exchange rates, government or a conflict arising. Bitter memories remain from the 2008 financial crisis, when orders plunged to one-fourth of their level before the shock.

The robotics industry also faces its own shortage of specialized system architects, while the industrial machinery field undergoes a revolution similar to the upheaval seen in automobiles and appliances.

Competition with Chinese machine tool makers poses a threat as well, as Japan's foreign rivals progress on technology to manage factory devices via the internet.

"This is no time to get complacent," Iimura warned. "How we differentiate Japanese products will be essential."

FANUC Corp.

Japan

Market(Ticker): TKS(6954)
Sector:
Industry:
Producer Manufacturing
Industrial Machinery
Market cap(USD): 58,734.35M
Shares: 204.05M

Kawasaki Heavy Industries, Ltd.

Japan

Market(Ticker): TKS(7012)
Sector:
Industry:
Producer Manufacturing
Industrial Conglomerates
Market cap(USD): 6,511.19M
Shares: 167.08M

YASKAWA Electric Corp.

Japan

Market(Ticker): TKS(6506)
Sector:
Industry:
Electronic Technology
Electronic Equipment/Instruments
Market cap(USD): 14,331.07M
Shares: 266.69M

Mitsubishi Electric Corp.

Japan

Market(Ticker): TKS(6503)
Sector:
Industry:
Electronic Technology
Electronic Equipment/Instruments
Market cap(USD): 41,227.82M
Shares: 2,147.20M

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